WHEMCO's vertical spin caster manufactures  high chromium and indefinite chill work rolls used in wide strip mill and compact strip mill applications.   The vertical casting technology affords excellent interfacial bonding between dissimilar shell and core metals, as well as great flexibility in production of various alloy combinations, shell thickness and special design configurations.  Special ladle inoculation practices manipulate liquids/solidus response of the three phase indefinite chill iron solidification to control the constituent percentages of carbide and graphite for optimal rolling performance under various service conditions.  High Chromium grades are reaustenitezed and rotary quenched for precise hardening response and superior uniformity.

 

GRADE

ELASTIC MODULUS
psi
THERMAL
CONDUCTIVITY
B.T.U/hr-ft. (d)F
COEFFICIENT
EXPANSION
in/in (d)F

NHI

23-26 x 10(6)

8.4 x 10(2)

9-10 x 10(6)

HCI

30-32 x 10(6)

6.2 x 10(2)

10-11 x 10(6)

HCS

30-32 x 10(6)

7.2 x 10(2)

10-12 x 10(6)

 

CORE

ELASTIC
MODULUS
psi
THERMAL
CONDUCTIVITY
B.T.U./hr-Ft (d)F
COEFFICIENT
EXPANSION
in/in (d)F
BEND
STRENGTH
psi

HARDNESS HSC

FATIGUE LIMIT PSI

Grey Core

17–21 x 10(6)

16.5 x 10(-2)

10 - 12 x 10(-6)

55 - 75 x 10(3)

35 – 40

9 – 10 x 10(6)

Nodular Core

24-27 x 10(6)

14.7 x 10(-2)

10 – 12 x 10(-6)

105-135 x 10(3)

40 – 45

10 – 13 x 10(6)

 

Lima, Ohio
Phone: (419) 222-2111
Fax: (419) 222-2318

Products

Specifications

Cast iron rolling mill rolls.
Mini-mill rolls.
Roll finishing including
     integrated steel mill and
     mini-rolls.
Roll repair.
Welding.
Internal and commercial
    heat treating.
Foundry size: 105,300
    square feet.
Machine shop size:
    300,000 square feet.
Pouring capacity:
3 25-ton coreless 
          furnaces.
2 30-ton coreless
          furnaces.
Vertical spin caster up
     to 44" diameter.
Roll lathes: to 72"
     diameter.
Roll grinders: 72"
     diameter to .0002 T.I.R.
Rail and truck access.

Designed by BDT